Plastisol

What is plastisol ink?
Plastisol ink is a thermoplastic ink commonly used in screen printing. It remains liquid until heated, at which point it cures and bonds permanently to the fabric.

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Is plastisol ink thick and rough?

Ours isn’t. The goal is always to create a soft and smooth print and we’re really good at doing that.

What materials can be printed with plastisol inks?
Plastisol inks are very versatile and can be used on fabrics like cotton, polyester, and blends.

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How does the curing process work?
After printing, the garment is passed through a conveyor dryer. The heat causes the plastisol ink to melt and cure, forming a flexible, permanent bond with the fabric. Proper curing is essential to ensure wash durability.

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How durable are plastisol prints?
Plastisol prints are renowned for their durability. When properly cured, the prints are resistant to fading, cracking, and peeling, making them ideal for high-wear items.

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What is the difference between plastisol inks and water-based inks?
Plastisol inks sit on top of the fabric and provide a bolder, more opaque finish, while water-based inks penetrate the fibers for a softer feel. Each type has its advantages; plastisol offers vibrant colors and durability, whereas water-based inks provide a more natural hand feel.

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Can plastisol inks handle fine details in a design?
Yes, with the right mesh and stencil setup, plastisol inks can capture intricate details. However, the quality of detail depends on proper screen preparation and careful printing practices.

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Are there any special care instructions for garments printed with plastisol ink?
Generally, garments printed with plastisol inks should be washed in cold water and dried at a moderate temperature to preserve the print quality. Always check the manufacturer's care guidelines for best results. Never directly iron a plastisol print, this can be done from the inside of the garment.

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Is plastisol ink environmentally friendly?
Plastisol inks are constantly improving in formulation, but they still contain PVC, which have raised environmental concerns when not handled properly. Many manufacturers are now exploring eco-friendly alternatives or modifications to reduce environmental impact.

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How many colors can be printed in one design?
Plastisol screen printing is versatile and can accommodate just about any multi-color design. If you have seen it, we can print it.

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What are the cost implications of using plastisol inks?
Costs can vary depending on the number of colors, setup requirements, and volume of prints. Plastisol printing is often economical for small to large production runs, especially when high durability and vibrant colors are priorities.

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