Screen Printing Techniques - Foil Printing

Foil printing is a specialized, multi-step process where we first screen print a high-performance adhesive onto the garment, then light cure the adhesive through a conveyor dryer to gel the ink, and finally apply the foil using a heat press. This final step also cures the adhesive, resulting in a vibrant, reflective finish that stands out.

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Foil Printing Process

SPECIALIZED ADHESIVE APPLICATION

Our process begins with screen printing a specially formulated adhesive onto the garment. This adhesive is designed to ensure optimal foil adhesion and maintain design clarity throughout the process.

LIGHT CURING TO GEL THE ADHESIVE

Once the adhesive is applied, the garment passes through a conveyor dryer. This light curing step gels the ink, preparing the surface for the foil application by stabilizing the adhesive layer.

PRECISION HEAT PRESS FOIL APPLICATION

In the final step, the adhesive is joined with foil through a controlled heat press. The heat press not only transfers the foil but also serves as the curing process, ensuring a strong, durable bond and a brilliant, high-gloss finish.

Foil Printing Benefits

BOLD, REFLECTIVE FINISH

Foil printing delivers a striking, metallic look with a high-gloss shine that elevates any design. The reflective quality adds depth and modern appeal to your garment.

VERSATILE & DURABLE RESULTS

Our meticulous process ensures that the foil adheres securely to the fabric, resulting in prints that are both visually stunning and resistant to peeling, even after repeated wear and washing.

UNIQUE VISUAL IMPACT

Our foil printing application technique creates a distinctive look that adds a premium, high-impact element to your design.

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Common FAQs for Foil Printing

What is foil printing?
Foil printing is a two-step process where a specialized adhesive is first screen printed onto the garment, then light cured to gel the ink, and finally combined with foil using a heat press to create a reflective finish.

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How does the curing process work?
After applying the adhesive, the garment is light cured through a conveyor dryer to gel the ink. The subsequent heat press not only applies the foil but also completes the curing process, ensuring a durable, permanent bond.

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Can foil transfers be applied to any fabric?
Foil printing works best on garments that are pre-treated to accept adhesive and foil. They typically perform well on cotton and select fabric blends designed for heat transfer applications.

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How durable are foil transfers?
When applied correctly, foil printing is highly durable but we do recommend hand washing and hang drying for increased longevity. The print will withstand regular wear and multiple washes without peeling but may dull over time.

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Are there design limitations with foil printing?
While foil printing can create bold, eye-catching effects, intricate details require careful design preparation and precise heat press application to ensure accuracy across the design.