Screen Printing Techniques - Soft Plastisol

Soft plastisol screen printing is a unique technique that marries the durability of traditional plastisol inks with a softer, more transparent finish. By incorporating a special soft base during the ink formulation, our process thins down the ink to create a semi-transparent effect reminiscent of water-based inks. This technique is ideal for achieving tone-on-tone or subtle thin layers of ink.

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Soft Plastisol Printing Process

CUSTOM SOFT BASE FORMULATION

Our innovative formulation process integrates a special soft base that thins down the plastisol ink. This results in a less opaque, more transparent finish, delivering a less refined look with a soft texture.

REFINED SCREEN PREPARATION

We employ precise screen preparation techniques to ensure even ink distribution and capture delicate design nuances. This careful setup is essential for producing soft tone-on-tone semi-transparent prints that highlight subtle details.

CONTROLLED CURING PROCESS

Each garment undergoes a meticulously controlled curing process after printing. This step is critical to preserving the soft, delicate finish while ensuring that the print bonds effectively with the fabric for lasting durability.

Soft Plastisol Printing Benefits

SUBTLE, VINTAGE APPEAL

Soft plastisol ink produces a semi-transparent, tone-on-tone effect that exudes a vintage charm. This refined aesthetic is perfect for designs that require a subtle, understated look.

ENHANCED DETAIL AND NUANCE

The reduced opacity of soft plastisol inks allows for smooth layering and delicate detailing. This enables the creation of nuanced prints that enhance the overall design without overpowering the fabric.

DURABILITY WITH A SOFT TOUCH

While delivering a lighter, more transparent finish, soft plastisol prints retain the robust durability of traditional plastisol inks. The result is a high-quality print that withstands regular wear and washing while offering a unique, flexible feel.

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Common FAQs for Soft Plastisol Screen Printing

What is soft plastisol screen printing?
Soft plastisol screen printing is a specialized technique that uses a modified plastisol ink with a soft base, creating a thinner, more transparent finish compared to standard plastisol.

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How does soft plastisol ink differ from regular plastisol ink?
The addition of a special soft base thins the ink, resulting in a semi-transparent effect similar to water-based inks while still providing the durability typical of plastisol.

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What type of look does soft plastisol create?
This method is ideal for achieving a tone-on-tone, vintage, or semi-transparent look that adds subtle depth and artistic nuance to your design.

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Are soft plastisol prints as durable as traditional plastisol prints?
Yes, when properly cured, soft plastisol prints offer excellent durability and longevity, combining a delicate aesthetic with robust performance.

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Which fabrics are best suited for soft plastisol screen printing?
Soft plastisol works well on textiles such as cotton, polyester, and blends, allowing the semi-transparent effect to be effectively showcased on various surfaces.

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What care instructions should be followed for garments printed with soft plastisol ink?
To maintain the soft finish, it is recommended to wash garments in cold water and avoid high-temperature drying, in line with the manufacturer's care guidelines.

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Can soft plastisol be used in multi-color designs?
Yes, soft plastisol printing can be employed in multi-color applications. Each color requires its own screen, similar to other screen printing techniques.

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What are the cost implications of soft plastisol printing?
Costs vary based on design complexity, the number of colors used, and production volume. Soft plastisol printing is a cost-effective option for achieving a unique, semi-transparent aesthetic without significant additional expense.

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